CCS - HD
CCS - HD
CCS - HD — Heavy-Duty Screw Conveyor for Continuous Tough Material Handling
In demanding biogas and waste-processing environments, a standard conveyor often falls short: it clogs, wears out, or fails under mixed substrates of solids, slurries and liquids. The CCS-HD is engineered for continuous, 24/7 operation—and built to handle heterogeneous materials reliably, with minimal maintenance downtime.
Product Overview
The CCS-HD conveyor is designed to transport solids, semi-liquids and liquids in one unified system. Its design cleverly minimizes contact between screw and trough, improving efficiency and reducing wear. With the option of constructing a one-piece conveyor up to 40 m in length, it’s ideal for long-haul transport within biogas or waste-handling plants.
Technical Specifications
| Parameter | Value |
|---|---|
| Models | CCS-HD 400, CCS-HD 500, CCS-HD 600 |
| Screw diameter | 400 mm / 500 mm / 600 mm |
| Trough diameter | 425 mm / 525 mm / 625 mm |
| Max length | Standard up to ~20 m; up to 40 m on request |
| Construction materials | Screw: micro-alloy / SS304 / SS316 / Duplex / Hardox Trough bottom: SS304 / SS316 / Hardox Supports: painted/galv micro-alloy or SS304/316/Duplex |
Key Features & Highlights
- Continuous operation of mixed materials – solids, semi-liquids & liquids.
- Minimal screw-to-trough contact: screw supported by a wheel on a liner base of high-density HDPE or stainless/Hardox liner.
- One-piece build possible up to 40 m (twice the standard) thanks to no bottom or intermediate supports.
- Tailored for liquid transport: special internal side-drawer design prevents spillage during conveying.
- Heavy-duty material options: Screw and trough materials include painted micro-alloy steel, SS304, SS316, Duplex, Hardox; liner materials SS304/316/Hardox.
- Accessories available: rotation sensors, flexible couplings, automatic greasers, sliding gates.
CCH-D — Continuous Loading Hopper with Screw Transport
In large-scale biogas, waste-treatment or substrate-loading operations, material intake is often the bottleneck. The CCH-D solves this by offering a dedicated hopper with integrated screw conveyor, designed for continuous reception and immediate conveying of shredded residue, sludge, solid waste or bulk biomass. It eliminates batch links: from truck, grab or loader into hopper, straight into the process stream.
Product Overview
The CCH-D is a robust, compact solution built for ground-level or pit installation. Material is loaded into the hopper and conveyed continuously by a screw to the discharge or lift point—providing a uniform, uninterrupted flow. Ideal as the first stage in your receiving or pre-treatment line, the system is engineered for high throughput, low downtime and rugged reliability.
Technical Snapshot
- Installation: ground-level hopper or pit-mount design.
- Material: AISI 304L stainless steel standard; upgradeable to 316L for more aggressive environments.
- Flow: Continuous, synchronized screw discharge ensures uniform loading into downstream process.
- Application: Reception point, material transfer to higher levels or into dosing / feeding systems.
Key Features & Highlights
- Built in AISI 304L stainless steel (upgradeable to 316L) for durability in demanding environments.
- Suitable for continuous operation: hopper plus screw ensures no build-up, no major stoppages.
- Designed for direct loading via trucks, grabs or loaders—even heavy solids and mixed waste.
- Makes for an ideal front-end for waste-treatment plants, anaerobic digesters, or pneumatic conveying to silos/dosing stations.
- Optional load cells for flow monitoring can be integrated, enabling precise control of material intake.
- Constructed with either open or enclosed top depending upon dust-containment or outdoor use requirements.
